Processing technique of special type attrition reachs his to apply

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Attrition is machined (Friction Processing, FP) it is to use material interface to carry kinetic friction heat build-up undertakes the floorboard of treatment to material relatively, developing the friction welding that rise to receive a technology is the model that attrition hot-working technology uses successfully. In recent years, to get used to the application of new material and the demand that production technology expands, abroad machined a respect to obtain significant progress in attrition, main achievement receives technical territory in friction welding centrally, among them with linear friction welding (Linear Friction Welding) , agitate friction welding (Friction Stir Welding) , layer of apply of attrition of bad news material (Consumable Friction Surfacing) wait to be called " scientific attrition (Science Friction) " advanced friction welding receives a technology to be provided most representative. These novel friction welding technologies extended the applied range of friction welding not only, and rose to solder the integral function of the component and dependability, make those difficult solder or cannot the welding line that the material of solder also can acquire high quality. The technical key of friction welding is to use attrition heat build-up this one best-know physics phenomenon makes material joins local district is in thermoplastic condition and implementation solders, this method not only friction welding of bureau be confined to receives technical territory, can widen extensively applied limits. The processing technique of special type attrition of material is the further progress that uses attrition scientificly, make quickly in attrition rolling, spare parts, the respect such as treatment of recycle of composite material preparation, material has tremendous development latent capacity, the material that is acclimatization processes production technique. The attrition extruding of material machines attrition to good stuff rotates in extruding process and chafe with the mould, temperature of attrition contact area is elevatory make good stuff local be in thermoplastic condition, below the action of axial force, be out of shape the club that contacts an area in attrition centrally expects side is local, plasticity of this local material course " forging " hind edge mould aperture transfers continuously accumulation, this kind of treatment calls treatment of attrition force plunger again, if pursue,1 is shown. Local plasticity forgings the discontinuous sex that can make data inside or inhomogenous sex get sufficient improvement. Treatment of attrition force plunger conduces to refine coin an organization. Good stuff uses next whirl in axial master piece and as bottom as the mould attrition forms plasticity layer, the feed of makings of club of speed prep above with plasticity patulous layer, good stuff contacts aperture of stuff of the edge after the area gets forginging adequately to rise ceaselessly in attrition, make the grain of good stuff gets refining, eliminated loose, hot crack effectively to wait cast blemish. This craft returns applicable to wait for a respect at the recycle of structural rehabilitate, material. Graph 2 it is to use cast nickel - aluminous - the result that club of copper alloy preform will come to undertake force plunger machines an experiment chafing, it is thus clear that successive plasticity is out of shape make the grain of preform gets refining. Treatment of attrition force plunger and union of photograph of common extrusion craft can realize attrition extrusion treatment, the key of this technology is material outlet is opened in the mould that machines in extruding, its principle is shown 3 times like the graph. Preform falls to rotate continuously at the same time in extruding force action, use the quantity of heat of the opposite attrition motion between preform and mould and generation of plasticity flow place, make local interface accumulates a metal to obtain condition of character sticking model inside modular antrum, squeeze from extrusion die aperture finally piece. Nextpage England solders institute (TWI) it is the orgnaization that begins research of feasibility of attrition extruding craft the earliest, already used this technique successfully at extrusion of aluminium alloy material now. Craft of this kind of treatment is like metallic radical for special alloy complex system (MMCs) figuration offerred development potential, in process of this kind of treatment, any blame of material are successional with blame divide evenly qualitative sex will pass plasticity area to get repartition. Nevertheless attrition extruding technology is confined to research to develop level at present, had not used at commercial purpose. Arrive at present, still do not have the relevant report of other orgnaization domestic and internationally. If the graph is shown 4 times,attrition extrusion also can be used at pulverous figuration, the recycle of convenient metal or metal base figuration of compound and pulverous material. Already developed the successive extruding technology that rise (Continuous Extrusion Forming, CONFORM) also used attrition function. Successive extruding technology was 1972 British Atomic Energy Board (UKAEA) institute of heart of Er of Si Pulin humble Glyn (D.

Green) of the invention, of the same age files British patent. Ba Baikao overcame England 1975 (Babcock) wire equipment company made the first ConFORM successive extruder, throw the industrial production of aluminous lead. Law of ConFORM successive extruding is to use those who be out of shape the metal realizes extruding with the attrition force between the tool. If the graph is shown 5 times, crowded drum is driven by electric machinery rotate, modular antrum is located in flank, because rotate,the attrition master piece of wall of crowded drum chamfer is used, preform is brought to the arc that forms by crowded drum and housing by drag inside extruding antrum. Preform temperature lifts pressure is increased, after reaching fair value, go out from modular Kong Zhongji, fashion tubal material or profile product, the attrition of the preform when ConFORM squashs continuously and tool surface is calorific relatively remarkable. Accordingly, to the aluminium of low melting point and aluminium alloy, do not need to undertake exterior heat the temperature of metabolize area rises to 400~500 ℃ and can realize hot extruding. And the material that waits for higher melting point to copper and copper alloy, sheet relies on attrition to give out heat very inaccessible be out of shape metallic heat squashs temperature, need pair of round of chamfer, standards commonly undertake ability realizes stable extruding assisting heating. Process of ConFORM successive extruding need not lubricate, the maximum pressure that generates by attrition force so and high temperature, the preform squeezing ramming that can make grain shape sends likewise is squeezed piece, the useless bits that this is the generation in using machining directly or open up of other waste material new approach, can undertake to grain makings or powder alloy changes modulation at the same time, make squeeze the performance that gives product to be able to improve accordingly. Successive extruding technology can squash aluminous, copper and its alloy, basically use at production to provide material, sectional profile and transformer, electric machinery uses abnormity the product such as cupreous electromagnetism line. Graph 6 for commonly used successive extruding mould and extruding product. Attrition extruding wraps Fu technology attrition to squash to also can be used at wire to wrap Fu, call attrition to extruding wraps Fu or chafe compound extruding. The tubal material that bag Fu uses gives core club to wrap Fu equably below the action of radial load a material. Successive extruding also can be used at wrapping Fu, call CONCLAD. In ConFORM the development on successive extruding foundation rises ConCLAD, two preform are used when wrapping Fu continuously, modular antrum is located in crowded drum upside, cable core line or edge of metal core line are tangential furnish, the bag after the extruding after aluminous club enters housing is in charge of into aluminium winds core string, can form a bag to cover or include Fu product. Its job principle is shown 7 times like the graph. Gyral crowded drum is circumferential on contain groove, pass squeezing ramming annulus. Good stuff semifinished product is below the action of round of groovy attrition force be introduced by drag round of chamfer inside, follow crowded drum together whirligig, until by annulus inside groove block makings piece to hold off, below the attrition strength effect that produces in gyral crowded drum, the temperature of preform is ceaseless and elevatory, the pressure that gets also increases ceaselessly, when the plasticity flow limit that reachs material, form in the mould around in the bushing all round the core line that crosses from inside modular antrum, go out from modular Kong Zhongji again, form a bag to cover a product. ConCLAD successive extruding includes Fu technology with its the product is successional, sex of energy low cost and technical stability become wire cable to produce one of industrial methods that development latent capacity has most in industry. Afore-mentioned technology that use attrition to undertake material is machined are in the last word is interlinked substantially. It is to use attrition to make mechanical energy is changed into heat energy, make material local enter treatment state, through machining condition to entering the effective control of material can realize form cutting. Special type attrition machines a process need not additional heat source, generation caloric place is namely use caloric position, reduced the loss of energy. Attrition produces hot place to have the effect of outside force at the same time, closely related the attrition power that the outside force that brings to bear on here often needs with place again, those who achieved power make full use of. In recent years, processing technique of special type attrition is paid close attention to greatly very much, as the ceaseless application of new material and new structure, systematic development research and processing technique of attrition of development special type are imperative. CNC Milling