Install what go up in the machine tool to absorb the one share that resembling a system is whole system, the staff member that can help job shops completes more works inside the workshop, and managing time. Company director is OK from remote the working circumstance of monitoring machine tool. The cutting tool that breaks out to be opposite wears away or abrupt cutting tool ruptures reason waiting for a thing makes quick response, still study and adopted a few strategy, need not return these problems are solved inside the workshop. Of company of Hard Milling Solution found, it is bold creation of Mr Corey Greenwald. This company devotes oneself to to guide what horniness material machines to change. Horniness material treatment is considered as a kind to equipment professional ask with the accuracy of technical knowledge very tall treatment process. At that time, the milling treatment of itself of major job shops to horniness material is not quite familiar still, the running water that uses this one technology to realize a mould to produce in Mr Corey Greenwald turns operation, before complex to quenching the detail of tool steel has finish machining or production medical treatment component, still found without who give a such job shops. This is a very audacious venture, because founding initial stage, the machine that Mr Greenwald both neither is a major machines an expert, also not be the division of a seasoned tool and mould that make; He is a common manufacturing engineer only, a lot of advantage of technology of hard to using milling is very infatuate. Ever managed once upon a time excellent the installation of milling figuration punching machine works, to hard milling treatment has very rich experience. After new machine tool is installed, the time that punch produces 30 days from before cut for 6 days. He sees clearly, if employee people continue hard, hopeful perhaps achieve higher yield. Hard milling machines a potential foreground to invigorate them to learn this one craft seriously in the round. The concerns hard milling technique knowledge that Mr Greenwald place acquires is more, the value that he believes to this technology can be created more is greater. Accordingly, company of Hard Milling Solutions with respect to emerge as the times require. A good friend of Mr Greenwald opened job shops of cut of an EDM line around its, below the help of this friend, mr Greenwald begins to be inside a of area of garden of industry of Detroit north outskirt workshop that rent do poineering work, purchased machining center of vertical of a V56 VMC from the herd tough firm that is located in city of Ohio city Mason. This is one has the job that starts a gender quite, the advantage of hard milling technology still remains at further development. Different workshop uses different technology, but not be the result that always can achieve satisfaction. However, the thorough research that Mr Greenwald adopts pair of hard milling techniques and the indefatigable pursuit that can forecast a gender to studying the dependability of achievement is mixed begin to pay off. He not only sell goods on a commission basis from local machine tool in the test and verify in practice supplier of business, tool and software turn the experience that the and other places that sell business just acquires, still pursueing oneself research. The company that assures him when Mr Greenwald had been solved live when the problem, he begins to seek the job that can rise further and optimizes its technology, he had a test to different speed and feed rate, make its engineering technology is pushed to the new height that never experiment and has confirmed. Because he has had rich experience and profound insight, the capacity that to its consequently workshop work place has and confidence increase ceaselessly. Before long, he acquired again the 2nd machine tool, also enlarged the area of the workshop at the same time, update tool system and the process designing software that support hard milling technology ceaselessly. Company of Hard Milling Solutions is a very successful treatment company, its business development is very stable. The secret that Mr Greenwald had gotten one concerns hard milling technique it seems that definitely, applicable presses the treatment of model and milling spare parts at noting model model, forge, the hardness of its material can be as high as 65 HRC. In fact, mr Greenwald has become the advocate of craft of a hard milling. He thinks sturdily, manufacturer of hardware of mould job shops, medical treatment and small-sized production workshop should use hard milling technology widely. Found soon, company of Hard Milling Solutions added the VMC vertical machining center of company of the 3rd Mu Ye again, and the plan orders the 4th machine tool. Nobody change treatment Mr Greenwald to discover gradually, master hard milling technology to need to cost very long time to give arduous work, the full load that assures a machine tool works and the biggest efficiency that sends brandish cutting tool should expend its much energy, the desire that satisfies each client hard is he works exclusively everyday almost. The another end that Mr Greenwald uses hard milling method is to learn how to come true nobody change treatment to operate -- the science that hard milling treatment needs and systematic method. In fact, according to the view of Mr Greenwald, if hard milling technology wants more practical, achieve more earnings and can develop continuously, so nobody are being used to change treatment to work in hard milling technology will be an inevitable development trend. What he sees no less than in that way, let machine tool 24h move, it is the key that hard milling craft achieves highest productivity actually. However, nobody change treatment to work and do not mean a machine tool surely when running the job, one person is not had for nothing in the workshop. This just says, jockey can leave a machine tool to do other business, if repair cutting tool, for cutting tool next working way process designing, these jobs can undertake at the same time. Nobody change treatment to work is company of Hard Milling Solutions only muti_function the one part in the task. Mr Greenwald explanation says: "Nobody change treatment exercise to mean the sound that need not stand before the machine tool to observation machines a movement each times or listen attentively to cutting tool to machine a spare parts all the time, jockey can leave a machine tool to do other business. But below the working position that turns an operation in nobody, still need the working situation of time examination machine tool. " his memory says: "We undertake debugging to the machine tool beforehand, make its can be versed in all night make or whole work on the weekend, but we still must arrange personnel, sacrifice the breathing space of one night, examine the treatment case of crucial component often. Although adopt,be on duty by turns make, be on duty to every personnel also is a burden. " the idea that Mr Greenwald combines with accede and innovating, scored a success in respect of technology of horniness material milling above all, this system that he founds and implements makes he can remote the treatment of monitoring machine tool produces a situation. The cutting tool that breaks out to be opposite wears away or abrupt cutting tool ruptures reason waiting for a thing makes quick response, he still studies and adopted a few strategy, make the staff member need not be returned these problems are solved inside the workshop. He is used in the with the workshop treatment on the machine tool area installation video photographs the kind that resembles a head, through be network software of the foundation with the webpage, let family expenses PC or notebook computer make the control plate of the machine tool, develop its machine tool adequately to control the flexibility of automation function characteristic of the system and software of its process designing thereby, with the new cutting tool that needs at changing, make of the machine tool nobody change an operation to get cogent assurance. Mr Greenwald says: "This system lets the machine tool inside the workshop need number of a work to be able to move only close 24h, the effective working hours of the machine tool is as high as 96% . More important is, I and employee people can have more recreational time. " video photographs the first condition that like systematic monitoring nobody change operation compose to build nobody to change treatment environment to work is installation video camera, and digital videocorder (DVR) join arrives on Internet Internet. Over the processing technique that because hard milling method is to be based on,proves through practice, because this is checked regularly " nobody are changed " the machine tool of the operation, change because of craft with respect to enough management or process designing is wrong and the cutting tool that cause now and then the phenomenon that rupture. However, in the late evening or on the weekend when, every other arrives a few hours the workshop is perambulatory one also be very be necessary. "The purpose that installs camera assumes these to check the work needlessly daily by them namely, " Mr Greenwald says, "Apparent the job of this one part is very easy. " installation is very simple and direct business. Mr Greenwald employ a supplier of local, inside the sealed cover that installs the off-the-peg a note of the ancient Chinese five-tone scale on goods shelves 3 machine tools respectively with digital video camera, get on another camera installation in the wall, monitoring is whole the working circumstance of the machine tool inside the workshop. The camera inside the machine tool is installed above all go up in lesser installing plate, secure its the Ban gold in the machine tool with bolt next on. Video transmits cable by the machine tool the coping of sealed cover is derivative, the monitoring that the ceiling that carries a workshop next as string of 1 the top accepts Mr Greenwald office stands. The line of 15 V direct current source of each camera passes a machine tool a round hole of sealed hood and join of a transformer, on the electrical outlet that inserts its around wall next. According to the view of Mr Greenwald, the installation of camera system spent the time night only. The working occasion of the condition that the digital videocorder of Mr Greenwald office allows his to be able to see machining center of vertical of 3 VMC inside the workshop is produced and whole workshop (graph 1) . The video camera on machining center of every VMC vertical installs the working occasion of the condition that the digital videocorder of office of graph Mr 1 Greenwald allows his to be able to see machining center of vertical of 3 VMC inside the workshop is produced and whole workshop in machine tool shield outside on the wall (graph 2) , installation contains above the camera on the machine tool fixed focusing camera lens, have waterproof function; Of camera lens all round of infra-red glow diode, can detect the quantity of heat that the machine tool cuts bits, show on indication screen bright " scintilla " . This shows dispute often is necessary, it can explain cutting tool still works in normal ground. Fall in major case in fact, this workshop uses Gan Shixi to cut treatment method (without cooling fluid) , make visibility rises consequently. When using splash refrigeration milling to machine aluminium to make work, camera lens must be swabbed clean after the spare parts is machined, do not allow above bequeath any stain. Graph the video camera installation on machining center of vertical of every 2 VMC is in of machine tool shield outside the monitoring inside office of on the wall Mr Greenwald stands to be shown by liquid crystal of face of DVR device peace screen is comprised. Connecting general reason condition to fall, should show screen can show at the same time all the picture of 4 camera, but the feeling pushbutton on DVR device can magnify chosen picture Quan Bing, this DVR device also can serve as connector of a network to use. Receive camera the network that uses code protection, ability reflects the value with this real system. Mr Greenwald explanation says: "In working hours, what the supervisory equipment place of the office does is to was me to save measure of a few works. " the join setting of the network basically involves the agreement of fixed Internet Internet that accepts network place to need (IP) address. For this, the Internet Internet of Mr Greenwald and place served a supplier to undertake exchanging views, the result of the camera picture that gets through Internet place and webpage is same, want to click the icon on the desktop gently only, with respect to OK and automatic join. Always with Internet connective any electronic equipment can get camera place to photograph the image of the collection. Mr Greenwald says: "Now, I can get online with the PC in the home the working circumstance that will check the machine tool inside the workshop. When going out to travel or visit a client, can use notebook computer wireless join gets online, complete afore-mentioned similar works. " after the force of the network is installing video supervisory system before long, mr Greenwald and employee people the method that begins to consider to use and receive a network, with producing the advantage of the network further. Mr Greenwald explanation says: "If a machine tool stops,move or we are right the treatment method of cutting tool is not quite satisfactory, that is necessary to go the workshop is perambulatory examination, only we solve a problem to working site ability personally. " once arrive at a workshop later, show to DNC list is checked on screen in CNC above all, can know the problem goes thereby in where. When the program of cutting tool method in checking CAM software, through revising step, adjust feed to lead or choose different treatment strategy, can show problem location commonly. Input the parameter after revising subsequently, this software can make a new cutting tool way; Next its circular arc undertakes reexamination aftertreatment, final download arrives on machine tool of CNC numerical control. When necessary, be being checked and change after cutting tool, start a machine tool to work afresh by Mr Greenwald or division of instrument of other value regular air service. The process that makes a new cutting tool way extraordinary take time. The program that modifying gets ready previously, besides await besides, do not have other issue to be able to be done, this means a loss more breathing space. Mr Greenwald says: "Come from this say, we realize, if can from remote machine tool of examination CNC numerical control and CAM software, so the issue that we can decide to place happens through process designing. Only such, problem ability is solved quickly. " fortunately, appeared to obtain the means of these targets soon. The company of a software that Mr Greenwald knew town of Michigan city West Bloomfield -- Remote Machining company, this company developed a software, the machine tool of CNC numerical control that can allow herd wild company receives a network, the PC that can carry couplet network is remote imitate its function. This makes the user can operate CNC interface through webpage browser, input revises parameter. Accordingly, mr Greenwald installs this one software machining center of vertical of a V56 inside the workshop VMC to go up. Next difficult problem is how remote accept CAM system. After the company ordered the LogMeln that is a foundation with the network to serve, this one difficult problem also be readily solved. This one service can be on same network, let computer of a network become the fictitious delegate of another computer. Place of no less than Mr Greenwald explains in that way, he uses the PC in the home or notebook computer, the PC that is just as use office in that way. For example a kind application software runs system of process designing of NC numerical control on the processor inside the workshop, and remote PC or notebook computer move in that way like the PC of the office and control those application software. After installing these systems perch, mr Greenwald is OK the moving case that monitoring machine tool turns operation mode to fall in nobody, the working plan that administers a workshop effectively and do not need to be directed to the spot personally. If be necessary to arrive the workshop is perambulatory, spends time is few also, need to await process designing of check the number of process designing software only just. Because some workpiece are OK one-time on the machine tool tone trial assembly gets stuck, need not go the workshop runs a program for the treatment arrangement of these spare partses, want to move access to occupy central page on CNC only, the workpiece sort that treatment awaits in changing DNC schedule can. Generally speaking, the job makes can undertake according to the following means in the remote programmed control besides the workshop: In the installation on the machine tool proper camera examines the working case of the machine tool with monitoring. If the machine tool stops to move, or moving circumstance cannot satisfactory, so log onto CNC, check a machine tool call the police or circumstance of other issue instruction. Entry CAM software, check output of cutting tool method, modification program, run generator of cutting tool method afresh, check imitate circular arc and " decorate " cutting tool method. Whether to return a workshop to depend on emergency degree of the job. Those who manage cutting tool rupture and wear away the newest development of company of Hard Milling Solutions makes the automation of the workshop and productivity reached higher level. The characteristic of the system of CNC numerical control that these new development used Mu Ye firm adequately and CAM software, also absorbed the practice experience of the hard milling technology that uses in the workshop normally at the same time. Mr Greenwald explanation says: "We want to go up to hit out at the same time in two battlefront. On one hand we hope to find new method to come the risk that avoid cutting tool ruptures; On the other hand, we hope to be able to be found answer cutting tool to rupture or excessive tatty new method. " graph the monitoring of length of 3 cutting tool and reserve of cutting tool the monitoring that choosing is the length of crucial part cutting tool that the workshop expands nobody change treatment strategy and reserve of cutting tool choosing is the crucial part that the workshop expands nobody change treatment strategy (graph 3) . Install the supervisory system on main shaft to be weighed particularly among them should, this also is a characteristic of system of control of VMC vertical machining center. Besides the bear that shows main shaft with numeric means, this control system still allows to set an upper limit, if the journey of the machine tool exceeds this one upper limit when, the machine tool can call the police, and main shaft quits movement automatically. Because the workshop has been this machine tool,the treatment parameter of all sorts of use cutting tool and material of avery kind of enrolled database, mr Greenwald is OK add the numerical value of bear of the largest main shaft of cutting tool of avery kind of the database in. Below certain circumstance, these numeric need try to affirm through farther experiment. After inputting these numerical value supervisory system of main shaft bear, the response that can make sure the scintilla of pair of generation in main shaft makes fast, safety automatically (generation scintilla shows cutting tool has ruptured) . The page of cutting tool monitoring on CNC interface showed the reading of main shaft bear, the voltaic strength that states with the form of per cent place of main shaft electric machinery can be absorbed. The main shaft negative charge that place of each cutting tool allows can be set beforehand, if rupture and produce unripe scintilla because of cutting tool, main shaft can cut off the power instantly shut (graph 4) . The page of cutting tool monitoring on interface of graph 4 CNC showed the reading of main shaft bear, the voltaic strength that states with the form of per cent place of main shaft electric machinery can be absorbed. The main shaft negative charge that place of each cutting tool allows can be set beforehand, if rupture and produce unripe scintilla because of cutting tool, so main shaft can cut off the power instantly shut Mr Greenwald to claim: "This can allow us to use button type to set bit cutting tool to make the hard to temper by dipping in water data below condition undertake rough machining works in unmanned chemical industry. " to rough machining, use this kind to set bit cutting tool to want to compare cutting tool of corresponding carbide hard alloy to have versatility and economy more. However, if among them one mounts bit occurrence trouble, this cutting tool can damage the link system that sets bit reachs the other component of cutting tool assembly parts immediately; And bring about cutting tool possibly also to place, the attaint of workpiece or main shaft. As a result of this one reason, this job shops never had used this kind of cutting tool once upon a time, unless be below the circumstance that around somebody attends, set when what rupture when bit gives out unusual sound, operator takes step instantly. Now, people leaves a workshop and using this kind of cutting tool had been very normal phenomenon. Mr Greenwald thinks, a such progress should be being achieved in the past is inconceivable, to the cutting tool of cutting tool of carbide hard alloy and other type, adopt this kind of special safeguard to also have very great sense. Another characteristic of system of CNC of herd tough firm is administrative cutting tool the wear away or ruptures phenomenon that produces in running a course for a long time, it is for example in the cutting treatment of reinforcement, if the length examination of some cutting tool shows cutting tool is short of,wear away, so system from retrieve to reserve from inside knife library cutting tool. Every deserve to have supervisory system of length of cutting tool of a laser on stage machine tool, this system by Kentucky city the BLUM company of Erlanger city is offerred. Of every work program germinant include one stature program with extreme, use at checking the length of cutting tool. When point of a knife connects ultra beam of light and be passed between the pillar from unit directly, the length that can measure cutting tool automatically (graph 5) . In the extreme of this program, if detect,to cutting tool happening the phenomenon that rupture or cutting tool wear away the limit that exceeded a regulation (its limit but small to 0. 001in, 1in=25.
4mm) , system of CNC numerical control is met afresh this one program " answer " check a dot to go up to final cutting tool length, right the new cutting tool after changing executes examination operation again. Graph 5 pass when point of a knife when stimulate beam of light and be being passed between the pillar from unit directly, length Mr Greenwald that can measure cutting tool automatically says: "Our strategy is reserve this the chooses function and our CAM software characteristic look of cutting tool is united in wedlock, very will long process breaks up the block that has fixed time length into a few. " the CAM-Tool tool program that this job shops uses the company of Graphic Products North America that saves Windsor city by Ontario to offer will weave the method of cutting tool, use at hard milling treatment; According to specific treatment run time, the component that is used at the aftertreatment in this software breaks up output data many block. " Mr Greenwald listed an example: Program of cutting of a reinforcement will run 10h on the machine tool, use an aftertreatment then implement founded 20 block, the run time of every block is 30min. What move in every block is germinant with coda, undertake checking metrical to the length of cutting tool by VMC vertical machining center, and in the stock in knife library a few equal reinforcement cutting treatment use cutting tool, when wear away cutting tool happening among them or rupturing, can use reserve cutting tool is replaced. After the treatment that completing 10h works, the treatment quality of reinforcement is very good. Mr Greenwald earlies childhood to use this one strategy to machine a large mould, the time that 100h influences was spent on the cutting treatment of reinforcement. This machine tool has the uninterrupted job of 24h, can work 4 days every week above. 5 are configured to reserve with what machine at reinforcement cutting inside knife library cutting tool, can satisfy the need that the cutting tool below any critical condition changes so. Obtain good gains fact to prove, the video camera of company of Hard Milling Solutions is a very effective tool, mr Greenwald never sees the income that its receive beforehand. Can be in besides him in the home besides the operation circumstance of monitoring machine tool, also can receiving hear client telephone call while, the operation of the machine tool watchs on notebook computer. To the implementation of the real time monitoring that the machine tool operates, proved nobody change the value in machining production to machine a process in the workshop and development latent capacity. Mr Greenwald can be in of this country anyplace, share this one system with the client, the outfit card that can demonstrate workpiece to go up in the machine tool for the client through these channel debugs the circumstance that machines even. Mr Greenwald says, concerned workpiece or the problem that debug outfit card can get answer immediately, and have taller determinism. Same, it is when him when the workshop, the picture that can shoot camera with the means of email sends a client to watch. CNC Milling